Abhishek Singh : +91 - 9555353786
+91 - 7011443815
Avinash Singh : +91 - 9899350816
Abhinav : +91 - 8368679079

Email Id : saitechnologies564@gmail.com

LYOPHILIZER (FREEZE DRYER) SAI-137


APPLICATION

  • Freeze Drying is the process of removing the moisture from a biological product while maintaining the integrity of the biological products, chemical structure and activities. Freeze Drying technology is used in particular for removal of moisture from the products usually biological origin without causing any noticeable change in the origin without causing any noticeable change in the original characteristics. Freeze Drying is also the preferred in the field of Pharmacy, Chemistry and in conversation of food.

ADVANTAGE OF FREEZE DRYING

Heat sensitive biological materials may be freeze-dried without affecting their potency. The dried materials may be stored for years at room temperature without loss of their original characteristics.

The freeze-dried material may be transported and shipped in small containers, and no provision is necessary for refrigeration enroute.

Bacterial growth and enzyme action do not take place in freeze-dried products and proteins do not coagulate. Oxidation of many materials such as hemoglobin and vaccines is completely prevented when drying and sealing is done under high vacuum.


HOW FREEZE DRYER WORKS?

All units are provided with following basic requirements:- A drying Chamber or manifold on/in which the containers with pre-frozen samples are connected/placed. A high vacuum double stage pumping system with gas ballast with ultimate vacuum of less than 50 microns in the system and 10 microns on pump head to facilitate the vapour flow to the condenser for speedy drying. A low temperature condenser to trap the moisture vapour and allow the non-condensable vapours to go to the pump for release to the atmosphere.


CONSTRUCTION & SALIENT FEATURES

  • Outer Chamber made of CRC sheet duly powder coated and inner chamber is made of stainless steel (non-magnetic).
  • Housed in a super steel frame it is mounted on swivel casters.
  • Complete with Perspex see through lid, gasket and control instruments i.e. Microprocessor Based Digital Temperature Controller for measurement Temp. & Electronic Digital Vacuum Indicator.
  • The unit made out of hermetically sealed compressor and with 100 liters/min direct motor drive rotary vane type vacuum pump of double stage with air ballast having ultimate vacuum of 1x10-3 torr on pump head.
  • High grade PUF INSULATED between outer and inner chamber for minimal thermal losses.
  • Condenser Trap: All non-magnetic stainless steel fabricated, argon welded, dished bottom for complete effluent removal.
  • Fitted with microprocessor based temperature control system with inbuilt HI/LOW temperature deviation alarm having temperature range upto -80OC.
  • Refrigeration Coils made of copper bonded to outside of condenser heavily insulated.
  • Vacuum Drum has 6 or 12 port manifold (Main drying chamber) made of stainless steel non-magnetic grade with Perspex top cover. (CFC FREE AND PUFF INSULATED)

TECHNICAL SPECIFICATIONS & ORDERING INFORMATIONS

MODEL
#SAI-6
#SAI-12
Capacity
3.25 Ltrs
5.25 Ltrs
Vacuum Drying Drum Size
22.5cm (dia) x 25.5cm (ht)
MOC (Body)
CRC duly power coated on caster wheels
MOC (Main Drying Chamber)
Stainless Steel (Non-Magnetic)
Temperature Range
-40OC or -60OC or -80OC (at ambient temperature of 20OC)
Controller
Microprocessor based temperature control system with inbuilt HI/LOW temperature deviation alarm
Vacuum Probe
Electric vacuum transducer
Vacuum Indicator
Digital vacuum indicator
Vacuum Seals
Made of Silicon rubber
Ultra Ultimate Vacuum (Pump Head)
1x 10-3 torr
No. of Draying Ports
6
12
Vacuum Pump
100 liters/ min direct motor drive rotary vane type vacuum pump of double stage with Air ballast having ultimate vacuum of 1x10-3 torr on pump head
Heat Rack (Option)
With 2/3 individually heated racks for accelerated freeze drying of small samples in bulk (Tray, Petri Dishes, Beakers etc) (Adoptable to the main drying chamber)

OPTIONS

  • Secondary Drying Unit.
  • Pre-Freezing Attachment.
  • Heat rack with 2/3 individually heated rack for accelerated freeze drying of small sample in bulk.
  • Servo Voltage Stabilizer